Master Toppy Air Jogger – Stationary solution

Pile turner machine flipping paper stack

Master Toppy AJ

Stationary Pile Turner

The “Master Toppy” is an evergreen solution within Toppy’s range, being one of the first solutions ever built by the company. It can turn, vibrate, and align up to 3,000 kg of paper or cardboard. Its main features include easy installation without a pit, a compact footprint, and being the world’s fastest pile turner, completing each cycle in just 60 seconds!

Stationary pile turner in-line

Master Toppy In-Line

Our machine can be seamlessly integrated into a production line alongside laminating and die-cutting machines to maximize production efficiency and enhance safety. A conveyor will feed the load into the pile turner, which will process it and place it onto another conveyor for transport to the next phase of the process.

The videos above are examples of some of the products that the machine can handle. 

Our solutions are tested by Davide

Davide is one of the team leaders for stationary solutions at Toppy Group.
He always ensures that each solution meets the customer’s requirements

Our stationary solution are tested by Davide

Davide is the team leader for the stationary solutions department at Toppy Group. He always ensures that each solution meets the customer's requirements.

Master Toppy Air Jogger in action at our customers’s site 

Technical Features

Max. paper size
760x1060 mm - 1250x1650 mm - 1650x2050 mm - 2150x3250 mm
Capacity
From 1.500 kg to 3.000 kg
Platform opening
1075 mm - 2075 mm
Performance
Rotation time 0-180° / 60 sec.
Loading
At floor level (by pallet jack)
Noise
Less than 85 dB
Electric power
From 16 kW to 20 kW
Main Turbine Power
From 7.5 kW to 18.5 kW
Secondary Turbine Power
5.5 kW

An Evergreen in our range

The “Master Toppy Air Jogger” is an evergreen in Toppy’s pile turner range, which has helped countless businesses streamline their operations of pile handling / pile aligment and pallet exchange.

How it works

Master Toppy is equipped with a powerful turbine and vibrating motors, a combination that facilitates the separation and dust removal from each sheet in a stack of paper or cardboard, while also ensuring perfect alignment of the gripper and square.

 

As the highest-performing pile turner in the Toppy range, Master Toppy operates on a unique principle. It rotates 90° to a vertical axis for processing with air and vibration.

 

A subsequent 90° rotation brings it to the stack turning position. The rotation speed and acceleration are controlled by inverters, which are set to minimize processing time based on the weight of the materials. Additionally, its impressive speed benefits from the rotation mechanism it employs.

Master Toppy AJ: Innovating Packaging Handling Solutions

 

Toppy‘s ongoing commitment to innovation in the packaging industry has driven its consistent growth. In manufacturing, Toppy uses the latest hydraulic and mechanical components.

 

The Master Toppy AJ paper turner operates on a unique principle: it rotates a crescent-shaped steel structure using high-resistance rubber wheels mounted on a mechanical base.

Avaiable in different formats

Easy Installation at Floor Level

It  can be installed either in a pit or at floor level, depending on client’s requirements. A floor-level installation is swift, does not require any masonry, and facilitates easy loading with pallet jacks. Additionally, steps located on the side of the machine enable operators to easily monitor the air and vibration processes.

Our pile turner does not require a pit
Our latest installation of pile turner Master Toppy
Master Toppy with easy access

Worldwide References in the Graphic and Packaging Industry

THINK PALLET CHANGING IS EXPENSIVE?

We offer the most affordable
pallet changer in the market!

MADE IN ITALY

40+ YEARS OF EXPERIENCE

INSTALLED WORLDWIDE

€ 9.900

Typical payback period:

LESS THAN 12 MONTHS

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